March 14, 2025. A homeowner named Aaron M. in Federal Heights — whom you’ve seen in earlier case studies on the furnace tune-up and AC installation pages — called us about a gas line for a new outdoor kitchen project. He’d budgeted approximately $1,400 for the gas line based on a contractor friend’s estimate. His project required: 65 linear feet of supply line from the existing manifold near the basement furnace to the new outdoor kitchen location, sized for the combined load of a 75,000 BTU range, 35,000 BTU pizza oven, and 60,000 BTU stand-alone smoker (170,000 BTU total). Marcus Halverson ran the IFGC Section 503 sizing calculation: at 65 feet equivalent length and 7″ WC supply pressure with 0.5″ WC pressure drop budget, the required pipe diameter is 1 inch nominal black iron (or 1-1/4 inch for the first 30 feet to accommodate future expansion). The existing 1/2 inch supply line at the planned tap-in point was undersized for the addition; we needed to back-feed from the meter with new 1-1/4 inch line. Total project cost: $3,840, including a new emergency shutoff valve at the outdoor termination, leak test documentation, permit, and AHJ inspection coordination. Higher than Aaron’s friend’s estimate, but his friend’s estimate was based on a much smaller diameter sized for the appliance load only — not accounting for the supply line back to the meter, the pressure drop budget over 65 feet, or proper sizing for the combined demand profile. Aaron’s outdoor kitchen has reliable gas supply for the full appliance lineup; the contractor friend’s approach would have produced inadequate gas pressure during simultaneous operation, with intermittent burner failures and inconsistent cooking performance.
Gas line work is a regulated trade in Utah. All natural gas piping installation, modification, or extension on residential and commercial buildings requires permit from the relevant Authority Having Jurisdiction (AHJ — Salt Lake City Building Services, Murray Building Department, West Valley City, Sandy, Draper, Holladay, Millcreek, South Jordan, Riverton, Cottonwood Heights, Ogden, and the other municipal building departments in our service area). Permits require licensed contractor work; DIY gas line installation is generally prohibited under the International Fuel Gas Code as adopted in Utah, with limited exceptions for very small homeowner modifications under specific conditions. We pull permits on every gas line job. We size lines per IFGC Section 503 calculation tables. We pressure-test every installation per IFGC Section 406 procedures. We document the work for AHJ inspection and for the homeowner’s records. Below is what we do, how the sizing math works, and what gas line installation costs in our service area.
Gas line work falls into five general categories:
This is the technical heart of gas line installation work, and where unlicensed or undertrained contractors typically get it wrong. IFGC Section 503 provides standardized sizing tables based on:
Aaron M.’s outdoor kitchen project from the top of the page:
Compare to Aaron’s friend’s estimate, which assumed 1/2 inch piping based on the largest single appliance load (75 MBH range) without accounting for the full simultaneous demand profile or the distance from the meter. Under his friend’s sizing, the pressure drop at full demand would have exceeded 1.2″ WC — well above the 0.5″ WC budget — causing intermittent burner failures during simultaneous operation.
In-home assessments are free for installation projects of $1,400 or larger; $89 diagnostic fee credited toward project for smaller jobs. Free quote within 48 business hours.